Top 5 Mistakes To Avoid When Ordering Custom T-Shirts – Stay Pro!

Ordering custom tees should be fun, not frustrating. Avoid these common missteps to make sure your screen‑printed merch turns out flawless.

**1. Choosing the Wrong Fabric**
Not all shirts are created equal. 100% cotton gives a classic feel but can shrink, polyester holds up to moisture but doesn’t always take ink well, and blends offer a happy medium. Pick a garment that’s compatible with your print method and audience.

**2. Using Low-Resolution Artwork**
Pixelated designs never impress. Your artwork should be at least 300 DPI at print size, with clean lines and a limited color palette. Vectors (SVG, AI, EPS) scale endlessly, making them ideal for sharp, professional prints.

**3. Selecting the Wrong Printing Method**
Screen printing excels at bulk orders with spot colors, while DTG thrives on complex artwork for small runs. Heat transfers and sublimation have their own strengths. Talk to your printer about which process will honor your design and budget.

**4. Ignoring Size & Placement**
A design that looks perfect on a medium may drown on a small or float on a 3XL. Consider the max print area, balance on different sizes, and popular placement options like left chest, center chest, or back.

**5. Skipping the Proof Review**
Never skip the final proof. This is your last chance to catch spelling errors, color mismatches, or size issues. Approving artwork ensures you and your printer are on the same page.

At Original Thread Co., we walk you through each of these steps so your line comes out right the first time. Reach out if you’re unsure—we’re here to help creators shine.